Table Of Contents
📚 Kawasaki Ninja 300 Service Manual
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TABLE OF CONTENTS
- Emission control information
- How to use this manual
- Before Servicing
- General information
- Model Identification
- General Specifications
- Technical Information - Assist and Slipper Clutch
- Unit Conversion Table
- Periodic Maintenance
- PERIODIC MAINTENANCE
- Periodic maintenance
- Torque and Locking Agent
- Specifications
- Special Tools
- Periodic Maintenance Procedures
- Air Cleaner Element Replacement
- Idle Speed Inspection
- Engine Vacuum Synchronization Inspection
- Fuel System
- Fuel Hose Replacement
- Evaporative Emission Control System Inspection (CAL Model)
- Cooling System
- Water Hose and O-ring Replacement
- Engine Top End
- Valve Clearance Adjustment
- Air Suction System Damage Inspection
- Engine Lubrication System
- Oil Filter Replacement
- Wheels/Tires
- Wheel Bearing Damage Inspection
- Drive chain lubrication condition inspection
- Drive Chain Slack Adjustment
- Wheel Alignment Inspection
- Chain Guide Wear Inspection
- Brakes
- Brake Fluid Level Inspection
- Recommended disc brake fluid
- Brake Hose and Pipe Replacement
- Master Cylinder Rubber Parts Replacement
- Caliper Rubber Parts Replacement
- Brake Pad Wear Inspection
- Suspension
- Lubrication of rear suspension
- Steering play inspection
- Electrical system
- Headlight aiming inspection
- Sidestand switch operation inspection
- Engine stop switch operation inspection
- Chassis parts lubrication
- Fuel System (DFI)
- Exploded view
- Dfi system
- Dfi parts location
- Special tools and sealant
- Dfi servicing precautions
- Troubleshooting the dfi system
- Dfi system troubleshooting guide
- Poor running or no power at high speed
- Self-diagnosis procedures
- Main throttle sensor output voltage inspection
- Intake air temperature sensor (service code)
- Crankshaft sensor (service code)
- Speed sensor (service code)
- Speed sensor output voltage inspection
- Subthrottle sensor output voltage inspection
- Subthrottle sensor resistance inspection
- Stick coils #1, #2 (service code)
- Radiator fan relay (service code)
- Subthrottle valve actuator (service code)
- Air switching valve (service code)
- Oxygen sensor heater (service code 67) (equipped models)
- Oxygen sensor - incorrect output voltage (service code 94) (equipped models)
- Purge valve (service code 3a) (cal model)
- Yellow engine warning indicator light (led)
- Ecu identification
- Ecu installation
- Dfi power source
- Fuel line
- Fuel pump
- Fuel pump installation
- Fuel pump operating voltage inspection
- Pressure regulator removal
- Fuel injectors
- Fuel injector power source voltage inspection
- Fuel injector output voltage inspection
- Fuel Injectors
- Throttle grip and cables
- Throttle body assy
- Throttle body assy installation
- Throttle body assy disassembly
- Throttle body assy assembly
- Air cleaner
- Air cleaner housing installation
- Air cleaner housing assembly
- Fuel tank
- Evaporative emission control system (cal model)
- Cooling System
- Coolant flow chart
- Coolant deterioration inspection
- Cooling system flushing
- Water pump
- Mechanical seal inspection
- Mechanical seal installation
- Radiator inspection
- Radiator filler neck inspection
- Thermostat removal
- Thermostat inspection
- Hoses and pipes
- Engine Top End
- Exhaust system identification
- Clean air system
- Air switching valve installation
- Cylinder head cover
- Camshaft chain tensioner
- Camshaft installation
- Camshaft runout inspection
- Cylinder head
- Cylinder head installation
- Cylinder head warp inspection
- Valve installation
- Valve guide installation
- Valve seat inspection
- Cylinder installation
- Piston installation
- Cylinder wear inspection
- Piston ring thickness inspection
- Piston ring end gap inspection
- Throttle body assy holder
- Muffler body removal
- Exhaust pipe installation
- Clutch
- Special tool and sealant
- Clutch lever and cable
- Clutch cover
- Release shaft installation
- Clutch removal
- Clutch plate wear and damage inspection
- Clutch housing spline inspection
- Engine Lubrication System
- Engine oil and oil filter
- Oil pan installation
- Oil pressure relief valve
- Oil pump
- Oil pressure measurement
- Oil pressure switch
- ENGINE REMOVAL/INSTALLATION 8-3
- Crankcase splitting
- Crankcase assembly
- Crankshaft and connecting rods
- Connecting rod installation
- Connecting rod bend inspection
- Wear inspection
- Crankshaft runout inspection
- Starter motor clutch
- Balancer removal
- Shift pedal installation
- Transmission shaft removal
- Transmission shaft disassembly
- Transmission shaft assembly
- Shift drum disassembly
- Wheels/Tires
- Front wheel installation
- Rear wheel installation
- Wheel inspection
- Balance inspection
- Air pressure inspection/adjustment
- Tire installation
- Tire repair
- Hub bearing
- Hub bearing inspection
- Final Drive
- Special tool
- Drive chain
- Drive chain installation
- Rear sprocket installation
- Coupling bearing removal
- Coupling bearing lubrication
- Brakes
- Brake pedal
- Brake pedal installation
- Caliper installation
- Front caliper disassembly
- Caliper piston and cylinder damage inspection
- Brake pads
- Master cylinder
- Rear master cylinder installation
- Master cylinder inspection
- Brake disc
- Brake fluid
- Brake hose
- Abs servicing precautions
- Abs troubleshooting outline
- Service code table
- Yellow abs indicator light (led) inspection
- Abs unit solenoid valve inspection (service code)
- Abs motor inspection (service code)
- Front or rear wheel rotation sensor wiring inspection (service code)
- Abs hydraulic unit installation
- Wheel rotation sensor inspection
- Suspension
- Front fork
- Front fork disassembly
- Front fork assembly
- Fork spring tension inspection
- Rear shock absorber
- Rear shock absorber installation
- Swingarm removal
- Swingarm bearing removal
- Swingarm bearing, sleeve inspection
- Tie-rod, rocker arm
- Rocker arm installation
- Steering stem
- Steering stem bearing lubrication
- Frame
- Front seat installation
- Lower fairing removal
- Middle fairing removal
- Windshield removal/installation
- Instrument cover removal
- Side cover
- Seat covers
- Front fender installation
- Frame inspection
- Sidestand removal
- Electrical System
- Parts location
- Electrical wiring
- Battery removal
- Battery activation
- Charging condition inspection
- Alternator cover installation
- Stator coil removal
- Alternator rotor removal
- Charging voltage inspection
- Regulator/rectifier inspection
- Ignition system
- Stick coil installation
- Spark plug installation
- Interlock operation inspection
- Electric starter system
- Starter motor assembly
- Brush inspection
- Armature inspection
- Lighting system
- Headlight removal/installation
- Tail/brake light removal
- Air switching valve
- Radiator fan system
- Switches and sensors
- Water temperature sensor inspection
- Speed sensor installation
- Diode circuit inspection
- Troubleshooting guide
- Abnormal engine noise
- Abnormal drive train noise
- Battery trouble
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