Suzuki GSX-R750 Service Manual

Suzuki

Motorcycle

🧩  Manuals supported for 4 models of Suzuki

  • GSX-R600 2006
  • GSX-R600 2007
  • 2007 gsxr 600
  • 2006 gsxr 600

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Table of Contents
  • General information

    2
  • How to use this manual

    3
  • Abbreviations used in this manual

    5
  • GENERAL INFORMATION

    8
  • General precautions

    9
  • Serial number location

    11
  • Brake fluid

    12
  • Front fork oil

    13
  • Break-in procedures

    14
  • Information labels

    15
  • Dimensions and dry mass

    16
  • PERIODIC MAINTENANCE

    18
  • Periodic maintenance schedule

    19
  • Lubrication points

    20
  • Air cleaner

    21
  • Spark plug

    22
  • Valve clearance

    24
  • Engine oil and oil filter

    29
  • Fuel line

    31
  • Throttle valve synchronization

    32
  • Cooling system

    34
  • Drive chain

    37
  • Tire tread depth

    44
  • Front fork

    45
  • Exhaust pipe bolt and nut

    46
  • Chassis bolts and nuts

    47
  • Compression pressure check

    49
  • Oil pressure check

    50
  • Sds check

    51
  • Data at the time of racing

    52
  • ENGINE

    54
  • Engine components removable with engine in place

    55
  • Engine removal and installation

    56
  • Engine installation

    63
  • Engine disassembly

    67
  • Cylinder head cover

    80
  • Crankcase breather reed valve

    81
  • Camshaft runout

    83
  • Cam chain tension adjuster

    84
  • Cam chain guide

    85
  • Clutch lifter

    93
  • Oil pump

    95
  • Water pump

    97
  • Oil pressure regulator

    98
  • Piston and piston ring

    103
  • Piston ring groove width

    104
  • Balancer shaft

    115
  • Crankshaft and conrod

    118
  • Crankshaft journal bearing

    122
  • Crankshaft thrust bearing

    125
  • Engine reassembly

    127
  • FI SYSTEM DIAGNOSIS

    157
  • Precautions in servicing

    159
  • Ecm/various sensors

    160
  • Electrical circuit inspection procedure

    162
  • Fi system technical features

    166
  • Compensation of injection time (volume)

    167
  • Fi system parts location

    168
  • Fi system wiring diagram

    170
  • Ecm terminal

    171
  • Self-diagnosis function

    173
  • Dealer mode

    174
  • Tps adjustment

    176
  • Fail-safe function

    177
  • Fi system troubleshooting

    179
  • Visual inspection

    180
  • Self-diagnostic procedures

    181
  • Use of sds diagnostic procedures

    182
  • Show data when trouble

    184
  • Malfunction code and defective condition

    185
  • C11" (p0340) cmp sensor circuit malfunction

    189
  • C12" (p0335) ckp sensor circuit malfunction

    191
  • C13" (p0105-h/l) iap sensor circuit malfunction

    194
  • C14" (p0120-h/l) tp sensor circuit malfunction

    200
  • C15" (p0115-h/l) ect sensor circuit malfunction

    205
  • C21" (p0110-h/l) iat sensor circuit malfunction

    209
  • C22" (p1450-h/l) ap sensor circuit malfunction

    213
  • C23" (p1651-h/l) to sensor circuit malfunction

    219
  • C28" (p1655) stv actuator circuit malfunction

    223
  • C29" (p1654-h/l) stp sensor circuit malfunction

    226
  • C31" (p0705) gp switch circuit malfunction

    231
  • C41" (p0230-h/l) fp relay circuit malfunction

    239
  • C42" (p01650) ig switch circuit malfunction

    242
  • C60" (p0480) cooling fan relay circuit malfunction

    259
  • Cmp sensor inspection

    261
  • Ect sensor inspection

    262
  • Stp sensor adjustment

    263
  • FUEL SYSTEM AND THROTTLE BODY

    264
  • Fuel delivery system

    265
  • Fuel system

    266
  • Fuel tank removal

    267
  • Fuel pump inspection

    268
  • Fuel discharge amount inspection

    269
  • Fuel pump relay inspection

    270
  • Fuel pump and fuel filter removal

    271
  • Fuel mesh filter inspection and cleaning

    273
  • Throttle body

    276
  • Throttle body removal

    278
  • Throttle body disassembly

    279
  • Throttle body cleaning

    281
  • Throttle body reassembly

    282
  • Throttle body installation

    284
  • Fuel injector removal

    286
  • Fast idle

    287
  • Throttle position sensor (tps) setting

    290
  • EXHAUST SYSTEM

    291
  • Exhaust control system

    292
  • Excva removal

    294
  • Excva pulley inspection

    295
  • Excva inspection

    296
  • Excv cable replacement

    297
  • Excva adjustment

    298
  • Excv/exhaust pipe, muffler removal

    300
  • Excv inspection

    302
  • COOLING AND LUBRICATION SYSTEM

    305
  • Engine coolant

    306
  • Cooling circuit

    307
  • Radiator and water hoses

    308
  • Radiator installation

    309
  • Cooling fan

    310
  • Cooling fan relay inspection

    311
  • Removal and disassembly

    315
  • Reassembly and installation

    318
  • Lubrication system

    321
  • Engine lubrication system chart

    323
  • Engine lubrication system

    324
  • CHASSIS

    326
  • Exterior parts

    328
  • Body cowling cover and lower bracket cover

    330
  • Body cowling

    331
  • Air intake pipe

    332
  • Rear seat/seat tail cover

    333
  • Front wheel

    334
  • Suspension setting

    352
  • Steering damper

    353
  • Steering tension adjustment

    360
  • Rear wheel

    365
  • Rear shock absorber

    373
  • Rear shock absorber scrapping procedure

    376
  • Final inspection and adjustment

    388
  • Front brake

    389
  • Brake pad replacement

    390
  • Brake fluid replacement

    391
  • Caliper removal

    392
  • Caliper inspection

    393
  • Caliper installation

    394
  • Brake disc inspection

    395
  • Master cylinder removal and disassembly

    396
  • Master cylinder inspection

    397
  • Rear brake

    400
  • Caliper removal and disassembly

    402
  • Service limit

    404
  • Tire and wheel

    410
  • Valve inspection

    411
  • Tire installation

    412
  • Balancer weight installation

    413
  • Drive chain cutting

    414
  • Drive chain connecting

    415
  • ELECTRICAL SYSTEM

    418
  • Cautions in servicing

    420
  • Connecting the battery

    421
  • Location of electrical components

    423
  • Charging system

    425
  • Troubleshooting

    429
  • Starter motor removal

    430
  • Starter motor disassembly

    431
  • Starter motor reassembly

    432
  • Starter relay inspection

    433
  • Side stand/ignition interlock system parts inspection

    434
  • Ignition system

    437
  • Immobilizer (except for e)

    438
  • Combination meter

    446
  • Starter relay

    454
  • Ignition switch removal

    455
  • Switches inspection

    456
  • Initial charging

    457
  • Recharging operation

    459
  • SERVICING INFORMATION

    460
  • Fi system malfunction code and defective condition

    461
  • Radiator (cooling system)

    471
  • Wiring harness routing

    476
  • Ho2 sensor harness routing (for e)

    479
  • Cable routing

    480
  • Fuel tank hose routing

    481
  • Cooling system hose routing

    482
  • Front brake hose routing

    483
  • Rear brake hose routing

    484
  • Cowling installation

    485
  • Frame cover installation

    486
  • Seat lock cable routing

    487
  • Side-stand installation

    489
  • Front footrest installation

    490
  • Rear view mirror installation

    491
  • Special tools

    492
  • Tightening torque

    496
  • Fi system and intake air system

    497
  • Tightening torque chart

    499
  • Service data

    500
  • Emission control systems

    511
  • Crankcase emission control system

    512
  • Noise emission control system

    514
  • Pair reed valve

    515
  • Pair control solenoid valve

    516

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