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Table of Contents
  • How to use this manual

    7
  • Before Servicing

    10
  • General information

    11
  • Model Identification

    15
  • General Specifications

    16
  • Unit Conversion Table

    18
  • PERIODIC MAINTENANCE

    19
  • Periodic Maintenance Chart

    21
  • Torque and Locking Agent

    23
  • Specifications

    27
  • Special Tools

    29
  • Periodic Maintenance Procedures

    30
  • Hot Starter Lever (Hot Starter Cable) Free Play Inspection

    31
  • Idle Speed Adjustment

    32
  • Fuel System Cleaning

    34
  • Fuel Tank, Filter and Tap Cleaning

    35
  • Coolant Level Inspection

    36
  • Engine top end

    37
  • Valve Clearance Adjustment

    38
  • Cylinder Head Warp Inspection

    40
  • Cylinder Wear Inspection

    41
  • Exhaust System Inspection

    42
  • Engine Right Side

    43
  • Engine lubrication system

    44
  • Oil Filter Change

    45
  • Breather Hose Inspection

    46
  • Crankshaft/Transmission

    47
  • Tires Inspection

    48
  • Rim Runout Inspection

    49
  • Final Drive

    50
  • Drive Chain Wear Inspection

    51
  • Drive Chain Lubrication

    52
  • Inspection

    53
  • Brake Fluid Level Inspection

    54
  • Brake Fluid Change

    55
  • Brake Pad Wear Inspection

    57
  • Seal Replacement

    59
  • Suspension

    63
  • Leg) (KX450D8F)

    72
  • Rear Shock Absorber Inspection

    81
  • Electrical system

    89
  • General lubrication and cable inspection

    90
  • Fuel system

    95
  • Throttle grip and cable

    100
  • Air cleaner

    120
  • Cooling system

    128
  • Water pump

    133
  • Engine top end

    141
  • Special tools and sealant

    147
  • Cylinder head cover

    150
  • Camshaft chain tensioner

    151
  • Cylinder head

    158
  • Cylinder and piston

    170
  • Carburetor holder

    175
  • Clutch lever and cable

    184
  • Primary gear

    193
  • External shift mechanism

    194
  • Engine lubrication system

    203
  • Lubrication system chart

    205
  • Engine oil and oil filter

    208
  • Oil pressure relief valve

    212
  • Oil pump

    213
  • Oil pressure

    216
  • Drive chain

    269
  • Brake fluid

    281
  • Brake pad

    287
  • Master cylinder

    288
  • Brake disk

    291
  • Brake hose

    292
  • Rear shock absorber

    333
  • Side cover

    361
  • Electrical wiring

    370
  • Flywheel magneto

    371
  • Ignition timing

    375
  • Ignition system

    376
  • Troubleshooting guide

    396
  • Engine overheating

    397
  • Gear shifting faulty

    398

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