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Table of Contents
  • Important information

    3
  • SPECIFICATIONS

    7
  • PERIODIC CHECKS AND

    8
  • COOLING SYSTEM

    11
  • CARBURETION

    12
  • CHASSIS

    13
  • ELECTRICAL

    14
  • MACHINE IDENTIFICATION

    17
  • IMPORTANT INFORMATION

    18
  • LOCK WASHERS/PLATES AND COTTER PINS

    19
  • CHECKING OF CONNECTIONS

    20
  • SPECIAL TOOLS

    21
  • GENERAL SPECIFICATIONS

    26
  • MAINTENANCE SPECIFICATIONS

    29
  • HOW TO USE THE CONVERSION TABLE

    45
  • LUBRICATION POINTS AND LUBRICANT TYPES

    46
  • COOLANT FLOW DIAGRAMS

    47
  • OIL FLOW DIAGRAMS

    49
  • CABLE ROUTING

    52
  • Periodic checks and adjustments

    62
  • Footrest boards

    70
  • Measuring the compression pressure

    83
  • Changing the final gear oil

    106
  • Checking the wheels

    113
  • Checking the battery

    118
  • Engine removal

    124
  • Cylinder head

    131
  • Cylinder and piston

    150
  • Crankshaft and oil pump

    188
  • Middle gear

    198
  • Cooling system

    211
  • Water pump

    217
  • Drive train

    229
  • Front and rear wheels

    258
  • Front brake

    263
  • Rear brake

    276
  • Steering system

    285
  • Front arms and front shock absorbers

    300
  • Rear shock absorber and swingarm

    303
  • Electrical components

    308
  • Checking the switches

    309
  • Checking the bulbs and bulb sockets

    313
  • Electric starting system

    323
  • Poor idle speed performance

    360
  • Faulty drive train

    361
  • Faulty gear shifting

    362
  • Faulty brake

    363
  • Shock absorber malfunction

    364
  • General information

    375
  • Balancer gears and oil pump

    421
  • Oil cooler

    426
  • Primary and secondary sheaves

    428
  • Front constant velocity joints and differential gear

    453

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