Genie Z-45/25 Service And Repair Manual

Genie
Lifting Systems
📖  Manuals supported for 1 models of Genie
  • Z-45/25J
Table of Contents
  • September

    2
  • Specifications

    15
  • Performance Specifications

    16
  • Hydraulic Component Specifications

    19
  • Machine Torque Specifications

    30
  • Hydraulic Hose and Fitting Torque Specifications

    31
  • Torque Procedure

    32
  • Section 3 Repair Procedures

    35
  • Platform Controls

    37
  • Joysticks

    38
  • How to Adjust the Joystick Max-out Setting

    39
  • How to Adjust the Joystick Ramp Rate Setting

    40
  • How to Adjust the Joystick Threshold Setting

    41
  • Platform Components

    43
  • How to Bleed the Slave Cylinder

    44
  • Platform Rotator

    45
  • Platform Overload System

    46
  • Jib Boom Components

    48
  • Jib Boom Lift Cylinder

    49
  • Primary Boom Components

    51
  • How to Remove the Cable Track, Z-45/25J

    53
  • How to Repair the Primary Boom Cable Track

    55
  • How to Disassemble the Primary Boom

    57
  • Primary Boom Lift Cylinder

    58
  • Primary Boom Extension Cylinder

    59
  • Platform Leveling Master Cylinder

    60
  • Secondary Boom Components

    61
  • Secondary Boom

    62
  • Secondary Boom Lift Cylinders

    67
  • Engines

    69
  • How to Install the Flex Plate

    71
  • How to install the Pump and Bell Housing Assembly

    72
  • Ford MSG-425 Engine Fault Codes

    73
  • Hydraulic Pumps

    74
  • Drive Pump

    75
  • How to Prime the Pump

    76
  • Manifolds

    78
  • Valve Adjustments - Function Manifold

    82
  • How to Adjust the Secondary Boom Down Relief Valve

    83
  • Jib Boom / Platform Rotate Manifold Components

    84
  • Turntable Rotation Manifold Components

    85
  • Directional Valve Manifold Components

    86
  • How to Set Up the Directional Valve Linkage

    87
  • Traction Manifold Components, 2WD

    88
  • Valve Adjustments, 2WD Traction Manifold

    90
  • Traction Manifold Components, 4WD

    91
  • Valve Adjustments, 4WD Traction Manifold

    93
  • Hydraulic Generator Manifold Components, 2.2kW

    94
  • Valve Coils

    95
  • Turntable Rotation Components

    97
  • Axle Components

    99
  • Oscillating Axle Cylinders

    100
  • Section 4 Fault Codes

    101
  • Control System Fault Codes

    102
  • Fault Code Display - Deutz and Perkins Models

    107
  • Fault Code Display - Flashing and Solid LED's - Deutz D 2.9 L4 and Perkins 404F-22 Models

    108
  • Soft Key Functions and Icons Deutz D 2.9 L4 and Perkins 404F-22 Models

    109
  • Main Menu Structure - Deutz D 2.9 L4 Models

    110
  • Main Menu Structure - Perkins 404F-22 Models

    111
  • Deutz D 2.9 L4 Engine Fault Codes

    112
  • Perkins 404F-22 Engine Fault Codes

    123
  • Section 5 Schematics

    131
  • Electrical Symbol Legend

    132
  • Hydraulic Symbols Legend

    133
  • Electrical Component and Wire Color Legends

    134
  • Ford Engine Relay Layout

    137
  • Engine Relay Layout - Deutz D 2.9 L4 and Perkins 404F-22

    138
  • Ford MSG-425 EFI Engine Wire Harness

    140
  • Deutz D 2.9 L4 Engine Wire Harness

    141
  • Perkins 404F-22 Engine Wire Harness

    144
  • Electrical Schematic, Options (All Models)

    145
  • Ground Control Box Terminal Strip Wiring Diagram, Options

    148
  • Platform Control Box Wiring Diagram, Options

    149
  • Wiring Diagram - Battery, Hydraulic Oil and Engine Oil Heater Options

    152
  • Wiring Diagram, 2.2kW Hydraulic Generator

    153
  • Hydraulic Schematics

    155
  • Hydraulic Schematic, 2WD Models

    156
  • Hydraulic Schematic, 4WD Models

    157
  • Electrical Schematic, Ford MSG-425 EFI Models (ANSI/CSA)

    160
  • Ground Control Box Terminal Strip Wiring Diagram Ford MSG-425 EFI Models (ANSI/CSA)

    164
  • Ground Control Box Switch Panel Wiring Diagram Ford MSG-425 EFI Models (ANSI/CSA)

    165
  • Platform Control Box Wiring Diagram Ford MSG-425 EFI Models (ANSI/CSA)

    168
  • Ground Control Box Terminal Strip Wiring Diagram - Deutz D2011 L03i Perkins 404D-22 Models (ANSI/CSA)

    176
  • Ground Control Box Switch Panel Wiring Diagram - Deutz D2011 L03i Perkins 404D-22 Models (ANSI/CSA)

    177
  • Platform Control Box Wiring Diagram - Deutz D2011 L03i Perkins 404D-22 Models (ANSI/CSA)

    180
  • Platform Control Box Switch Panel Wiring Diagram - Deutz D2011 L03i Perkins 404D-22 Models (ANSI/CSA)

    181
  • Ground Control Box Terminal Strip Wiring Diagram Deutz D 2.9 L4 Models (ANSI)

    188
  • Platform Control Box Wiring Diagram - Deutz D 2.9 L4 Models (ANSI)

    192
  • Electrical Schematic, Perkins 404F-22 Models (ANSI)

    196
  • Ground Control Box Terminal Strip Wiring Diagram Perkins 404F-22 Models (ANSI)

    200
  • Ground Control Box Switch Panel Wiring Diagram Perkins 404F-22 Models (ANSI)

    201
  • Platform Control Box Wiring Diagram Perkins 404F-22 Models (ANSI)

    204
  • Platform Control Box Switch Panel Wiring Diagram Perkins 404F-22 Models (ANSI)

    205
  • Electrical Schematic, Ford MSG-425 EFI Models (AS)

    208
  • Platform Control Box Wiring Diagram - Ford MSG-425 EFI Models (AS)

    216
  • Platform Control Box Switch Panel Wiring Diagram Ford MSG-425 EFI Models (AS)

    217
  • Electrical Schematic, Deutz 2011 L03i / Perkins 404D-22 Models (AS)

    220
  • Ground Control Box Terminal Strip Wiring Diagram Deutz 2011 L03i / Perkins 404D-22 Models (AS)

    224
  • Ground Control Box Switch Panel Wiring Diagram Deutz 2011 L03i / Perkins 404D-22 Models (AS)

    225
  • Platform Control Box Wiring Diagram - Deutz 2011 L03i Perkins 404D-22 Models (AS)

    228
  • Platform Control Box Switch Panel Wiring Diagram - Deutz 2011 L03i Perkins 404D-22 Models (AS)

    229
  • Electrical Schematic, Ford MSG-425 EFI Models (CE)

    232
  • Platform Control Box Wiring Diagram - Ford MSG-425 EFI Models (CE)

    240
  • Electrical Schematic, Deutz 2011 L03i / Perkins 404D-22 Models (CE)

    244
  • Ground Control Box Terminal Strip Wiring Diagram - Deutz 2011 L03i / Perkins 404D-22 Models (CE)

    248
  • Ground Control Box Switch Panel Wiring Diagram - Deutz 2011 L03i / Perkins 404D-22 Models (CE)

    249
  • Platform Control Box Switch Panel Wiring Diagram - Deutz 2011 L03i / Perkins 404D-22 Models (CE)

    253

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