Polaris RZR XP 1000 Service Manual

Polaris
Offroad Vehicle
📖  Manuals supported for 1 models of Polaris
  • RZR XP4 1000
Table of Contents
  • VEHICLE IDENTIFICATION

    8
  • VEHICLE IDENTIFICATION NUMBER

    9
  • VEHICLE AND ENGINE SERIAL NUMBER LOCATION

    10
  • VEHICLE INFORMATION

    11
  • SPECIAL TOOLS

    12
  • GENERAL SPECIFICATIONS

    16
  • RZR XP 1000 CLUTCH CHART

    17
  • RZR XP 4 1000

    19
  • RZR 1000 XP4

    20
  • RZR XP 1000 EPS HIGH LIFTER

    22
  • RZR XP 1000 HIGH LIFTER

    24
  • RZR XP 1000 DESERT EDITION CLUTCH CHART

    26
  • MISC. SPECIFICATIONS AND CHARTS

    27
  • CONVERSION TABLE

    29
  • STANDARD BOLT TORQUE SPECIFICATION

    30
  • SAE TAP / DRILL SIZES

    31
  • DECIMAL EQUIVALENTS

    32
  • Periodic maintenance chart

    35
  • Maintenance quick reference

    38
  • Grease lubrication points

    40
  • MAINTENANCE

    59
  • PVT SYSTEM

    62
  • TRANSMISSION

    63
  • ELECTRICAL

    68
  • FINAL DRIVE

    70
  • BRAKE SYSTEM

    74
  • Engine specifications

    82
  • Engine cooling system

    89
  • Engine lubrication specifications

    108
  • FUEL SYSTEM

    167
  • Fuel tank

    175
  • Electronic fuel injection

    183
  • Fuel injectors

    186
  • Fuel pump

    191
  • Efi diagnostics

    206
  • Pvt system overview

    224
  • Pvt system service

    228
  • Drive belt

    235
  • Drive clutch service

    237
  • Clutch inspection

    242
  • Driven clutch service

    248
  • Specifications

    260
  • Shift lever

    262
  • Shift cable

    263
  • Transmission service

    264
  • Transmission disassembly

    270
  • Awd diagnosis

    344
  • Wheel hubs

    353
  • Steering assembly

    359
  • Electronic power steering assembly

    363
  • Ball joint service

    373
  • Rear stabilizer bar

    380
  • Master cylinder

    405
  • Brake pedal lever

    408
  • Front caliper service

    420
  • Caliper disassembly

    422
  • Front brake disc

    425
  • Disc replacement

    426
  • Brake burnishing procedure

    430
  • Rear caliper service

    431
  • Caliper removal

    432
  • Caliper installation

    434
  • Rear brake disc

    436
  • Body component removal

    457
  • Instrument cluster

    470
  • Diagnostic mode

    476
  • All wheel drive coil

    483
  • Vehicle speed sensor

    484
  • Ignition coil

    485
  • Lighting system

    487
  • Headlamp replacement

    488
  • Fuse box detail

    494
  • Starting system

    504
  • Eps system breakout

    508

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