CNC fanuc 16i-lb Maintenance Manual

CNC
Controller
đź“–  Manuals supported for 1 models of CNC
  • fanuc 160i-lb
Table of Contents
  • DEFINITION OF WARNING, CAUTION, AND NOTE

    4
  • WARNINGS RELATED TO CHECK OPERATION

    5
  • PREFACE

    13
  • FUNCTION KEYS AND SOFT KEYS

    22
  • SCREEN DISPLAYED IMMEDIATELY AFTER POWER IS TURNED ON

    39
  • Setting Module Screen

    40
  • SYSTEM CONFIGURATION SCREEN

    41
  • Software Configuration Screen

    42
  • Module Configuration Screen

    43
  • ALARM SCREEN

    44
  • System Alarm History

    45
  • System alarm history screen (detail screen)

    47
  • Parameter

    50
  • EXTERNAL OPERATOR MESSAGES RECORD

    51
  • OPERATION HISTORY

    53
  • Screen Display

    54
  • Setting the Input Signal or Output Signal to be Recorded in the Operation History

    58
  • Inputting and Outputting the Operation History Data

    62
  • Notes

    67
  • HELP FUNCTION

    68
  • DISPLAYING DIAGNOSTIC

    71
  • CNC STATE DISPLAY

    96
  • WAVEFORM DIAGNOSTIC FUNCTION

    98
  • Waveform Diagnostic Parameter Screen

    99
  • Graphic of Wave Diagnosis Data

    102
  • Data Sampling for Storage Type Waveform Diagnosis

    104
  • Outputting Waveform Diagnosis Data (Storage Type)

    106
  • OPERATING MONITOR

    110
  • Parameters

    111
  • LIST OF OPERATIONS

    112
  • WARNING SCREEN DISPLAYED WHEN AN OPTION IS CHANGED

    122
  • MAINTENANCE INFORMATION SCREEN

    125
  • Maintenance Information Input/Output

    128
  • COLOR SETTING SCREEN

    129
  • CONTRAST ADJUSTMENT

    133
  • POWER MATE CNC MANAGER

    134
  • Parameter Input/Output

    141
  • HARDWARE

    144
  • ANALOG INPUT BOARD

    145
  • INPUT AND OUTPUT OF DATA

    146
  • SETTING PARAMETERS FOR INPUT/OUTPUT

    147
  • INPUTTING/OUTPUTTING DATA

    149
  • Outputting CNC Parameters

    150
  • Outputting Pitch Error Compensation Amount

    151
  • Outputting Part Program

    152
  • Inputting PMC Parameters

    154
  • Inputting Custom Macro Variable Values

    155
  • Inputting Tool Compensation Amount

    156
  • DATA INPUT/OUTPUT ON THE ALL IO SCREEN

    157
  • Setting Input/Output–related Parameters

    158
  • Inputting and Outputting Programs

    159
  • Inputting and Outputting Parameters

    163
  • Inputting and Outputting Offset Data

    164
  • Outputting Custom Macro Common Variables

    165
  • Inputting and Outputting Floppy Files

    166
  • DATA INPUT/OUTPUT USING A MEMORY CARD

    171
  • INTERFACE BETWEEN NC AND PMC

    181
  • GENERAL OF INTERFACE

    182
  • SPECIFICATION OF PMC

    183
  • Address

    184
  • System Reserve Area of Internal Relay

    185
  • Execution Period of PMC

    188
  • PMC SCREEN

    191
  • Ladder Diagram Display/Editing (PMC–SB7)

    192
  • Program list display screen

    195
  • Selection monitor function (PMC–SB7)

    197
  • Ladder diagram editing screen

    201
  • Net editing screen

    205
  • Signal trace function (PMC–SB7)

    207
  • PMCDGN Screen

    214
  • PMCPRM Screen

    218
  • Setting Screen

    221
  • LIST OF SIGNALS BY EACH MODE

    223
  • DIGITAL SERVO

    227
  • INITIAL SETTING SERVO PARAMETERS

    228
  • SERVO TUNING SCREEN

    239
  • ADJUSTING REFERENCE POSITION (DOG METHOD)

    242
  • DOGLESS REFERENCE POSITION SETTING

    244
  • Associated Parameters

    245
  • EMBEDDED ETHERNET

    246
  • SETTING THE EMBEDDED ETHERNET FUNCTION

    248
  • FOCAS1/Ethernet parameter setting screen

    249
  • Using the FOCAS1/Ethernet Function on a Small Network

    254
  • Using the DNC1/Ethernet Function on a Small Network

    255
  • Configuring a Large Network

    256
  • SWITCHING BETWEEN THE EMBEDDED ETHERNET DEVICES

    257
  • EMBEDDED ETHERNET ERROR MESSAGE SCREEN

    259
  • EMBEDDED ETHERNET MAINTENANCE SCREEN

    261
  • TROUBLESHOOTING

    265
  • Checking the Setting of Each Parameter

    266
  • Checking Communication

    267
  • ERROR MESSAGES

    270
  • EMB_ETH FOCAS1/ETHER Log Screen

    271
  • CORRECTIVE ACTION FOR FAILURES

    274
  • NO MANUAL OPERATION NOR AUTOMATIC OPERATION CAN BE EXECUTED

    276
  • JOG OPERATION CANNOT BE DONE

    280
  • HANDLE OPERATION CANNOT BE DONE

    283
  • AUTOMATIC OPERATION CANNOT BE DONE

    286
  • CYCLE START LED SIGNAL HAS TURNED OFF

    292
  • NOTHING IS DISPLAYED ON THE LCD WHEN THE POWER IS TURNED ON

    294
  • THE DISPLAY ON THE LCD UNIT FLASHES

    298
  • INPUT FROM AND OUTPUT TO I/O DEVICES CANNOT BE PERFORMED INPUT OUTPUT CANNOT BE PERFORMED PROPERLY

    299
  • IN A CONNECTOR PANEL I/O UNIT, DATA IS INPUT TO AN UNEXPECTED ADDRESS

    301
  • IN A CONNECTOR PANEL I/O UNIT, NO DATA IS OUTPUT TO AN EXPANSION UNIT

    302
  • ALARM 85 TO 87 (READER/PUNCHER INTERFACE ALARM)

    303
  • ALARM 90 (REFERENCE POSITION RETURN IS ABNORMAL)

    309
  • ALARM 300 (REQUEST FOR REFERENCE POSITION RETURN)

    311
  • ALARM 401 (V READY OFF)

    312
  • ALARM 404 (V READY ON)

    316
  • ALARM 462 (SEND CNC DATA FAILED ALARM 463 (SEND SLAVE DATA FAILED)

    319
  • ALARM 417 (DIGITAL SERVO SYSTEM IS ABNORMAL)

    322
  • ALARM 700 (OVERHEAT: CONTROL UNIT)

    323
  • ALARM 701 (OVERHEAT: FAN MOTOR)

    324
  • ALARM 5197 (FSSB: OPEN TIME OUT ALARM 5198 (FSSB: ID DATA NOT READ)

    326
  • ALARM 5136 (FSSB: NUMBER OF AMPS IS SMALL)

    330
  • ALARM 900 (ROM PARITY)

    333
  • ALARMS 910 AND 911 (SRAM PARITY)

    335
  • ALARMS 912 TO 919 (DRAM PARITY)

    338
  • ALARMS 920 AND 921 (SERVO ALARMS)

    340
  • ALARM 926 (FSSB ALARM)

    344
  • ALARM 930 (CPU INTERRUPT)

    350
  • ALARM 935 (SRAM ECC ERROR)

    352
  • ALARM 950 (PMC SYSTEM ALARM)

    354
  • ALARM 951 (PMC WATCHDOG ALARM)

    357
  • ALARM 972 (NMI ALARM ON AN OPTION BOARD)

    358
  • ALARM 973 (NMI ALARM WITH AN UNKNOWN CAUSE)

    359
  • ALARM 974 (F–BUS ERROR)

    360
  • ALARM 975 (BUS ERROR)

    363
  • ALARM 976 (LOCAL BUS ERROR)

    364
  • SERVO ALARMS

    365
  • SPC ALARMS

    368
  • A. ALARM LIST

    371
  • A.1 LIST OF ALARM CODES

    372
  • A.2 LIST OF ALARMS (PMC)

    391
  • A.3 ALARM LIST (SERIAL SPINDLE)

    404
  • A.4 ERROR CODES (SERIAL SPINDLE)

    416
  • B. LIST OF MAINTENANCE PARTS

    418
  • C. BOOT SYSTEM

    419
  • C.1 OVERVIEW

    420
  • C.1.2 System Files and User Files

    421
  • C.2 SCREEN CONFIGURATION AND OPERATING PROCEDURE

    422
  • C.2.1 System Data Loading Screen

    423
  • C.2.2 System Data Check Screen

    425
  • C.2.3 System Data Delete Screen

    427
  • C.2.4 SYSTEM DATA SAVE Screen

    428
  • C.2.5 SRAM DATA BACKUP Screen

    430
  • C.2.6 MEMORY CARD FILE DELETE Screen

    433
  • C.2.7 MEMORY CARD FORMAT Function

    434
  • C.2.8 LOAD BASIC SYSTEM Function

    435
  • C.3 ERROR MESSAGES AND REQUIRED ACTIONS

    437
  • D. MEMRY CARD SLOT

    440
  • D.1 OVERVIEW

    441
  • D.2 MEMORY CARD TYPES (FUNCTIONS)

    442
  • D.3 HARDWARE CONFIGURATION

    443
  • E. LED DISPLAY AND MAINTENANCE OF STAND–ALONE TYPE UNIT

    445
  • E.1 OVERVIEW

    446
  • E.2 LAYOUT OF THE 7–SEGMENT LED AND SWITCHES

    447
  • E.3 OPERATION

    448
  • E.3.3 Seven–Segment LED Display

    449
  • E.3.3.4 LED display when a system alarm is issued

    450
  • E.3.3.5 Display on the 7–segment LED at power–on

    451
  • E.3.4 Operation of Each Function

    452
  • F. MAINTENANCE OF OPEN CNC (BOOT–UP AND IPL)

    454
  • F.1 OVERVIEW

    455
  • F.2 CHANGING START SEQUENCES

    456
  • F.3 EXPLANATION OF SCREENS

    459
  • F.3.1.1 System data manipulation

    460
  • F.3.1.2 SRAM operation

    461
  • F.3.1.3 File operation

    462
  • F.3.2 IPL Screen

    463
  • F.3.2.1 Functions on the IPL screen

    464
  • F.4 OTHER SCREENS

    466
  • F.4.2 Status Screen

    467
  • F.4.3 Option Setting Screen

    468
  • G. FSSB START–UP PROCEDURE/MATERIALS

    469
  • G.1 OVERVIEW

    470
  • G.2 SLAVE

    471
  • G.3 AUTOMATIC SETTING

    472
  • G.3.1 [Sample Setting 1] General Configuration (Semi–Closed Loop)

    474
  • G.3.2 [Sample Setting 2] General Configuration (Closed Loop)

    475
  • G.3.3 [Sample Setting 3] When the C–Axis is a Cs Axis

    477
  • G.3.4 [Sample Setting 4] Tandem Control Configuration

    479
  • G.3.5 [Sample Setting 5] When the Simple Electronic Gear Box (EGB) Function is Used

    481
  • G.4 MANUAL SETTING 2

    483
  • G.5 MANUAL SETTING 1

    490
  • G.6 ALARMS

    491
  • G.7 ACTIONS FOR TROUBLE ENCOUNTERED AT START–UP TIME

    495
  • G.8 EXAMPLES OF SETTINGS USING OTHER CONNECTIONS

    497
  • G.8.2 Example 2: When a 2–Axis Amplifier is Shared by Two Paths

    498
  • G.9 FSSB DATA DISPLAY

    501
  • G.9.2 Axis Setting Screen

    502
  • G.9.3 Amplifier Maintenance Screen

    503
  • H. NOTATION OF MDI KEYS

    505