Lincoln Electric spirit II 150 Technical Manual

Lincoln Electric
Welding System
Table of Contents
  • Revision history

    2
  • Limited warranty

    6
  • General precautions

    7
  • Toxic Fume Prevention

    8
  • Fire prevention

    9
  • Health Support Equipment

    10
  • Safety Standards Booklet Index

    11
  • System description

    13
  • System components

    14
  • Power supply specifications

    15
  • Torch Coolant Specifications

    16
  • Automatic Gas Console (AGC) Specifications

    17
  • Gas Supply Requirements

    18
  • Plasma Console Specifications

    19
  • Arc Starting Console (ASC) Specifications with CleanStrike ™

    21
  • Torch and 2-Gang Manifold Specifications

    22
  • Gang Manifold Specifications

    23
  • Airborne Noise Emissions

    24
  • Initial Inspection

    25
  • System Interconnection

    26
  • Power Supply Primary Power Connections

    31
  • Power Supply Output Connections

    33
  • ASC Control Cable and ASC Ground Connections

    35
  • Torch Leads to Arc Starting Console Connections

    37
  • Torch Leads to Torch Base Connections

    39
  • Torch Gas Connections

    40
  • Gas supply connections

    43
  • Plasma Console Connections

    44
  • CAN Communication Connections

    45
  • CNC Machine Interface Connections

    46
  • Filling the Cooling System

    47
  • Operating the Plasma Console

    49
  • Setting up to Cut or Mark

    51
  • Verifying Important Parameters

    52
  • Checking System Status

    53
  • Purging Pressure Regulators

    54
  • Making a Cut or Mark

    55
  • Piercing Thick Materials

    56
  • Cut quality

    57
  • Customizing Cutting or Marking Settings

    58
  • Saving Customized Settings

    59
  • Restoring or Deleting Customized Settings

    60
  • Configuration tab

    61
  • Advanced Config Tab

    62
  • Network Settings Tab

    63
  • Software Updates Tab

    64
  • System Info Tab

    66
  • Pressures/Coolant Tab

    67
  • RS422 Tab

    68
  • Cut Info Tab

    69
  • Power Supply Tab

    71
  • Messages Tab

    72
  • Installing / Removing the Torch Head

    73
  • Installing / Replacing Consumables

    75
  • Maximizing Consumable Life

    77
  • Inspecting for Damage

    78
  • Selecting Consumables

    79
  • Cutting Charts

    86
  • Routine maintenance

    111
  • Replacing the Torch Coolant and Filter

    114
  • Power Supply Microprocessor (DSP) Status Indicators

    115
  • Sequence of operation

    116
  • Error codes

    117
  • General Troubleshooting

    119
  • Chopper Test Procedure

    121
  • Power Supply (BK300211 - BK300219)

    125
  • Automatic Gas Console (BK300418)

    129
  • Plasma Console (BK300800)

    132
  • Arc Starting Console (BK300500) with CleanStrike ™

    134
  • Torch and Manifold Assemblies

    135
  • Shielded Torch Leads

    136
  • Gas Hose Package with AGC

    137
  • Coolant and Power Leads

    138
  • Oxygen Supply Gas Hose (Optional)

    139
  • CII" Cable (for Optional External Inova)

    140
  • FII" Cable (for Optional Internal Inova)

    141
  • JII" Cable (for Optional Internal Inova)

    142
  • PCB Assemblies – Component Reference Locations

    143
  • Overview

    155
  • Grounding

    156
  • Parts list

    157
  • Background

    161
  • Assessment of area

    162
  • Initializing the Spirit System

    165
  • Communication Error Checking

    166
  • Default Cutting Parameters

    167
  • RS-422 Serial Commands

    168