Lincoln Electric spirit II 150 Technical Manual
Table of Contents
-
Revision history
2 -
Limited warranty
6 -
General precautions
7 -
Toxic Fume Prevention
8 -
Fire prevention
9 -
Health Support Equipment
10 -
Safety Standards Booklet Index
11 -
System description
13 -
System components
14 -
Power supply specifications
15 -
Torch Coolant Specifications
16 -
Automatic Gas Console (AGC) Specifications
17 -
Gas Supply Requirements
18 -
Plasma Console Specifications
19 -
Arc Starting Console (ASC) Specifications with CleanStrike ™
21 -
Torch and 2-Gang Manifold Specifications
22 -
Gang Manifold Specifications
23 -
Airborne Noise Emissions
24 -
Initial Inspection
25 -
System Interconnection
26 -
Power Supply Primary Power Connections
31 -
Power Supply Output Connections
33 -
ASC Control Cable and ASC Ground Connections
35 -
Torch Leads to Arc Starting Console Connections
37 -
Torch Leads to Torch Base Connections
39 -
Torch Gas Connections
40 -
Gas supply connections
43 -
Plasma Console Connections
44 -
CAN Communication Connections
45 -
CNC Machine Interface Connections
46 -
Filling the Cooling System
47 -
Operating the Plasma Console
49 -
Setting up to Cut or Mark
51 -
Verifying Important Parameters
52 -
Checking System Status
53 -
Purging Pressure Regulators
54 -
Making a Cut or Mark
55 -
Piercing Thick Materials
56 -
Cut quality
57 -
Customizing Cutting or Marking Settings
58 -
Saving Customized Settings
59 -
Restoring or Deleting Customized Settings
60 -
Configuration tab
61 -
Advanced Config Tab
62 -
Network Settings Tab
63 -
Software Updates Tab
64 -
System Info Tab
66 -
Pressures/Coolant Tab
67 -
RS422 Tab
68 -
Cut Info Tab
69 -
Power Supply Tab
71 -
Messages Tab
72 -
Installing / Removing the Torch Head
73 -
Installing / Replacing Consumables
75 -
Maximizing Consumable Life
77 -
Inspecting for Damage
78 -
Selecting Consumables
79 -
Cutting Charts
86 -
Routine maintenance
111 -
Replacing the Torch Coolant and Filter
114 -
Power Supply Microprocessor (DSP) Status Indicators
115 -
Sequence of operation
116 -
Error codes
117 -
General Troubleshooting
119 -
Chopper Test Procedure
121 -
Power Supply (BK300211 - BK300219)
125 -
Automatic Gas Console (BK300418)
129 -
Plasma Console (BK300800)
132 -
Arc Starting Console (BK300500) with CleanStrike ™
134 -
Torch and Manifold Assemblies
135 -
Shielded Torch Leads
136 -
Gas Hose Package with AGC
137 -
Coolant and Power Leads
138 -
Oxygen Supply Gas Hose (Optional)
139 -
CII" Cable (for Optional External Inova)
140 -
FII" Cable (for Optional Internal Inova)
141 -
JII" Cable (for Optional Internal Inova)
142 -
PCB Assemblies – Component Reference Locations
143 -
Overview
155 -
Grounding
156 -
Parts list
157 -
Background
161 -
Assessment of area
162 -
Initializing the Spirit System
165 -
Communication Error Checking
166 -
Default Cutting Parameters
167 -
RS-422 Serial Commands
168
